{"id":1728,"date":"2019-10-21T17:19:06","date_gmt":"2019-10-21T15:19:06","guid":{"rendered":"https:\/\/upi.fme.vutbr.cz\/about-the-institute\/process-engineering-an-example\/"},"modified":"2019-10-21T17:37:26","modified_gmt":"2019-10-21T15:37:26","slug":"process-engineering-an-example","status":"publish","type":"page","link":"https:\/\/upi.fme.vutbr.cz\/en\/about-the-institute\/process-engineering-an-example\/","title":{"rendered":"Process engineering: An Example"},"content":{"rendered":"\n\t<span><span><a href=\"https:\/\/upi.fme.vutbr.cz\/en\/\">Home<\/a><\/span><\/span>\n<h1>\n\t\tPROCESS ENGINEERING: AN EXAMPLE\n\t<\/h1>\n<p>The following example illustrates an application of process engineering principles in a\u00a0task many process engineers face, that is how to increase the share of renewable energy sources (biomass in this case) in total heat consumption.<\/p>\n<p>This particular task concerns a\u00a0design and instalment of a\u00a0modern medium-capacity biomass boiler within a\u00a0small-scale commercial and municipal power industry with an installed capacity of units of\u00a0MW.<\/p>\n\t\t\t\t<a href=\"https:\/\/upi.fme.vutbr.cz\/wp-content\/uploads\/2019\/07\/schema_kotel_kogenerace.png\" target=\"_self\" itemprop=\"url\" rel=\"noopener noreferrer\">\n\t\t\t\t<img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/upi.fme.vutbr.cz\/wp-content\/uploads\/2019\/07\/schema_kotel_kogenerace.png\" alt=\"schema_kotel_kogenerace\" itemprop=\"image\" height=\"284\" width=\"649\" title=\"schema_kotel_kogenerace\" onerror=\"this.style.display='none'\"  \/>\n\t\t\t\t<\/a>\n<h2>\n\t\tTasks of an engineer working \u201cfrom scratch to launch\u201d\n\t<\/h2>\n\t\t\t\t<table>\n\t\t\t\t\t<thead>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<tr>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<th rowspan=\"0\" colspan=\"0\" >\n\t\t\t\t\t\t\t\t\t\t In general \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/th> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<tr>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<th rowspan=\"0\" colspan=\"0\" >\n\t\t\t\t\t\t\t\t\t\t Regarding our example \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/th> \n\t\t\t\t\t\t\t\t\t\t\t<\/thead>\n\t\t\t\t\t<tbody>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<tr> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"2\" rowspan=\"1\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t <h4>Assessment of current situation and market survey<\/h4> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<tr> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t Options for utilization of energy plants \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t Utilization of various types of biomass \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<tr> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t Needs of potential clients \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t Gap in the market concerning energy plants with the capacity of 1\u20133 MW \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<tr> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"2\" rowspan=\"1\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t <h4>Research and development based on practice\u2019s re\u00adquirements<\/h4> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<tr> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t New process \/ innovation \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t Prototype of a unit for energy production from biomass \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<tr> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"2\" rowspan=\"1\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t <h4>Planning phase \/ Basic design<\/h4> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<tr> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t Design of the process conceptualization \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t Determination of the energy plant\u2019s capacity and capacity of gas boilers for back ups during energy peaks \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<tr> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t Composition of the process using particular segments \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t Preliminary footprint arrangement of the boiler room \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<tr> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t Optimization of the apparatuses\u2019 arrangements \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t Connection of particular apparatuses for minimization of costs \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<tr> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t Process engineer\u2013manager makes decisions about the execution of the project. \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<tr> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"2\" rowspan=\"1\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t <h4>Project implementation<\/h4> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<tr> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t Technical details \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t For example, design of flue gas duct and pipe routes for supply of combustion air \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<tr> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t Design of structure of apparatuses and equipment \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t For example, calculations and documentation for hot-water exchanger \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<tr> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t Drafting of the documentation \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<tr> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t Sub-contractors \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t Fans, pumps, measuring and control \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<tr> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"2\" rowspan=\"1\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t <h4>Execution<\/h4> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<tr> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t Checking up on building and assembly work \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t Erection of objects for the energy plant, area for location of the combustion chamber and other apparatuses, support constructions and stages \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<tr> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t Individual and complex tests \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t Tests of functionality of the fans, pumps, measuring devices, etc. \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<tr> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t Performance guarantee test \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t Validation of capacity and compliance with emission limits \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<tr> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"2\" rowspan=\"1\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t <h4>Operations<\/h4> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<tr> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t Monitoring, acquisition and evaluation of operating data \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t Evaluation of boiler efficiency \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<tr> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t Troubleshooting \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t Cleaning of heat-exchanging surface of the hot-water exchanger \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<tr> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t Maintenance during temporary shut-downs \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<tr> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t Research, development, feedback, modeling, simulation, 3D computational modeling \u21d2 constant product\u2019s inno\u00advations \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<td colspan=\"\" rowspan=\"\"> \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/td>\n\t\t\t\t\t\t\t\t\t\t\t<\/tbody>\n\t\t\t\t<\/table>\n\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" src=\"https:\/\/upi.fme.vutbr.cz\/wp-content\/uploads\/2019\/10\/logo_vut_fsi_en.png\" alt=\"logo_vut_fsi_en\" itemprop=\"image\"  \/>\n\t\t\t\t\t<ul id=\"menu-contact-sidebar\"><li id=\"menu-item-1699\"><a href=\"#vedeni-ustavu\">Management<\/a><\/li>\n<li id=\"menu-item-1700\"><a href=\"#sekce-energetickych-systemu\">Energy &#038; simulation research group<\/a><\/li>\n<li id=\"menu-item-1701\"><a href=\"#laborator-energeticky-narocnych-procesu\">Laboratory of energy intensive processes<\/a><\/li>\n<li id=\"menu-item-1702\"><a href=\"#sekce-navrhovani\">Heat transfer research group<\/a><\/li>\n<li id=\"menu-item-1703\"><a href=\"#sekce-termickych-procesu\">Thermal processes &#038; gas cleaning research group<\/a><\/li>\n<li id=\"menu-item-1704\"><a href=\"#sekce-vypoctoveho-modelovani\">Computational fluid dynamics (CFD) research group<\/a><\/li>\n<li id=\"menu-item-1705\"><a href=\"#konstrukce-zarizeni\">Process equipment design research group<\/a><\/li>\n<li id=\"menu-item-1706\"><a href=\"#ostatni\">Other staff<\/a><\/li>\n<\/ul>\t\n\t\t<blockquote cite=\"https:\/\/www.facebook.com\/upibrno\/\"><a href=\"https:\/\/www.facebook.com\/upibrno\/\"><\/a><\/blockquote>\n","protected":false},"excerpt":{"rendered":"<p>PROCESS ENGINEERING: AN EXAMPLE The following example illustrates an application of process engineering principles in a\u00a0task many process engineers face, that is how to increase the share of renewable energy sources (biomass in this case) in total heat consumption. This particular task concerns a\u00a0design and instalment of a\u00a0modern medium-capacity biomass boiler within a\u00a0small-scale commercial and&hellip;<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":1716,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-1728","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v24.5 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Process engineering: An Example - \u00dastav procesn\u00edho in\u017een\u00fdrstv\u00ed<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/upi.fme.vutbr.cz\/en\/about-the-institute\/process-engineering-an-example\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Process engineering: An Example - \u00dastav procesn\u00edho in\u017een\u00fdrstv\u00ed\" \/>\n<meta property=\"og:description\" content=\"PROCESS ENGINEERING: AN EXAMPLE The following example illustrates an application of process engineering principles in a\u00a0task many process engineers face, that is how to increase the share of renewable energy sources (biomass in this case) in total heat consumption. 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